Dura Composites provides checklist for specifiers seeking products for high-rise building projects

Manufacturer of the world’s lowest carbon balcony walkways, Dura Composites, is calling for an urgent rethink of the UK’s safety regulations relating to decking and cladding for high-rise buildings, and how they are implemented. The company is also putting pressure on industry regulators to enforce tighter rules about fire testing.

Confusion over classifications

There is currently a level of confusion surrounding the exact criteria that different products need to comply with for buildings over the height of 11m. While cladding requires a classification of A2-s1,d0, Approved Document B states that for flooring, a classification of A2fl-s1 should be achieved.

However in practice, remedial designers are grouping these two very different products together and requesting an A2-s1d0 fire classification for all, unless there is an imperforate substrate under it which extends to the full area of the balcony where A2fl-s1 materials are fitted, then A2fl-s1 is allowed.

Testing requires more scrutiny

In other cases, Dura Composites has concerns that officials aren’t upholding products to regulations stringently enough. Common issues include products not being tested by a UKAS accredited test facility or in the right orientation, not being tested for the correct field of application, and not being tested in the right colour, all of which are stated in the BS

EN13501 fire classification standards and can affect the fire-resistance of decking, potentially putting occupants in danger, and leaving those in charge liable.

Furthermore, some decking providers are circumventing the official UKAS accreditation, by having products tested in other countries with less strict requirements, before transporting them to the UK.

Lee Cavalier, Decking & Cladding Manager at Dura Composites shares his thoughts:

“It’s looking likely the government won’t meet its target to start or complete remedial works on all buildings by July 2027. A big factor behind this is the rules themselves, both in terms of clarity over what is required, and actually enforcing these standards. Clearer rules and processes would prevent accidents and be fairer on suppliers, contractors and buyers.

“When manufacturers aren’t clear on the ratings required for their own products, it’s no surprise that awareness among housebuilders, developers and contractors is low.”

What should specifiers be asking?

Specifiers can protect themselves by asking the following questions about products, testing and installation for high-rise buildings:

• Is the certificate provider UKAS accredited?
• Has every component of the product received a fire rating? Different aspects of a product may perform differently, so there should be a fire rating for each individual component.
• Do the fire rating and test certificate match the field of application?
• Does the installation guide advise on installation methods to match the field of application?
• Each product should be installed using a specific method to achieve its stated fire rating.
• Has the right orientation been tested? Different orientations may impact the fire rating of the product. Decking products should be tested horizontally, and cladding products should be tested in their intended orientation.
• Have all of the available colours been tested? Different colours of a product may impact its fire rating.
• Does the fire certificate state which colours are covered, specifically in section-4 of the field of application? For example, only a single colour is listed followed by “no variation allowed”.

Uncertainty over regulations isn’t the only thing holding up successful remediation work. It was recently announced that the Building Safety Regulator has missed its target to clear the backlog of Gateway 2 approvals by April. Whilst thorough processes are important, this is yet another factor preventing remedial work that is crucial to residents’ safety.

Calling for change

Dura Composites has submitted its concerns to the Building Safety Regulator and is encouraging other manufacturers to join the cause, asking for more transparency over fire safety standards for high-rise decking and cladding.

For more guidance speak to Dura Composites’ high-rise decking and cladding team at info@duracomposites.com